Zhenli Zlc-220t High Pressure Digital Control Die Casting Machine for Aluminum Brass Injection Machine

• Control Type: PLC
• Customized: Non-Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Clamping Force: 2200 Kn
• Model NO.: ZLC-220T
• Platen Size: 755 X 840 mm
• Distance Between Tie Bars: 510 X 510 mm
• Transport Package: Wooden Package
• Specification: ZLC-220T
• Trademark: ZHENLI
• Origin: China
• HS Code: 84543010
• Production Capacity: 100 Pieces / Year

Product Description

JIANGMEN ZHENLI MACHINERY CO.,LTD

Located in Jiangsha industrial district of Jiangmen city, ZHENLI is a high-tech company specializing in R&D,design, production, export , sales and after-sales service .Since its foundation in 2002, after a decade's development and dedication, Zhenli has developed into a modern factory with imported CNC machining center,gantry milling, planer, grinder and other advanced equipment.The main products include ZL-serial hot chamber die casting machine , ZL-serial cold chamber die casting machines,servo die casting machine, real-time control die casting machine, magnesium alloy die casting machines and its full automatic peripherals , etc .

ZHENLI ZLC-220T High pressure digital control die casting machine for aluminum brass injection machine



Digital control is a good solution to those problems which conventional die casting machines' manual injection system can not solve, such as automatic control , curve display and parameters storage and so on .

High-Performance and Digital Control Die Casting Machine

Main Features:

Automatic control function of the injection parameters

Users can set injection parameters on the man-machine interface, and then the injection system will automatically adjust the injection position, speed and pressure.

Injection curve display function

The system can finish collecting data of injection position, speed and pressure within one minute, and then analyze those data. Besides, the system also have the function of accurate quality curve, curve history, standard curve comparison, curve overlap display, and so on.

The automatic extract, display and analysis of the injection parameter function

Those parameters displayed on the touchscreen include: slow injection speed, fast injection speed, fast injoction stroke, molding time, building pressure time, and cycle time.

Digital control function

Users can set injection parameter directly, and then the digital controller will adjust the injection parameters automatically. Furthermore, the cartridge valve can keep the actual injection speed the same as your set ones

High-Performance and Digital Control Injection System

The digital control system of the first generation of Zhenli die casting machine consists of four parts, namely Gast Grape shot monitoring software which is used on the man-machine interface, RTDC data collecting controller, digital controller, sensor, etc.

Auto Ladle Machine
 

1. In five linkages structure, this ladle machine is driven by double gears, stable an efficient.
2. The arm can be stopped smoothly even when working at a high speed.
3. Controlled separately bu inverters,easily operated.
4. The electrical components are controlled by PLC, and are equipped with an alarm system.

Double axis servo sprayer

1. The X-axis and Y-axis drive motors adopt servo control, with precise displacement, flexible and fast;
2. The nozzle can be installed with traditional centralized spray head; it can also be equipped with high-precision servo spray head, which can control each nozzle at will;
3. The spray position and spray time can be adjusted at any time according to customer needs;
4. Using PLC control, various functional parameters are set by the touch panel, the operation is simple and convenient; and it has the fault code display function, which is convenient for maintenance;
5. A fixed-point nozzle group can be configured according to customer needs.
 

Main technical Parameters
Type	ZLCSB-2
Suitable Die Casting Machine	160T~ 400T
X Axis stroke	740mm
X Axis speed	1.1 M/S
Y Axis stroke	1100mm
Y Axis speed	1.0M/S
X axis servo motor	1.0KW
Y axis servo motor	2.0KW
Module nozzle(FIXED DIE) spray	12 PCS
Copper tube(front and middle) blowing	12 ( 8 )
Module nozzle (front and middle) spray	12 pcs
Fixed( movable) nozzle total	24-40 pcs
Copper pipe blowing length	60MM
Total length of module nozzle	300mm
pressure	5-6KG F/ CM2
Wind pressure source interface	PT1 1/2
Release agent pressure	More than air source pressure
Release agent interface	PT1/2
Power specification	3P -380V/220V/DC24V
Machine size	1850*760*2300

3 pcs Cartridge valve (numerical control) To regulator 3 sets for injection system.

No.1 Cartridge valve is First Speed Digital Adjuster.
No.3 Cartridge valve is High speed Digital Adjuster.
No.2 Cartridge valve is Intensifier Digital Adjuster .

For normal standard machine , the operator have to adjust the machine pressure by turning the wheel .
Cartridge valves can replace the wheel . the operator can adjust the machine pressure on Siemens computer controller , just set the pressure valve on touch screen of Siemens controller. The machine pressure is controlled by the valves.machine has 3 stage of pressure , so one machine has three pcs cartridge valves .

Main Features:

1.Automatic control function of the injection parameters

Users can set injection parameters on the man-machine interface,and then the injection system will automatically adjust the injection position,speed and pressure.

2.Injection curve display function

The system can finish collecting data of injection position,speed and pressure within one minute,and then analyze those data.Besides,the system also have the function of accurate quality curve,curve history,standard curve comparison,curve overlap display,and so on.

3.The automatic extract,display and analysis of the injection parameter function

Those parameters displayed on the touchscreen include:slow injection speed,fast injection speed,fast injection stroke,molding time,building pressure time,and cycle time.

4.Digital control function

Users can set injection parameter directly,and then the digital controller will adjust the injection parameters automatically.Furthermore,the cartridge valve can keep the actual injection speed the same as your set ones.

 

Technological Date
 

	ITEMS	UNIT	ZLC-220
CLAMPING UNIT	Locking Force	kN	2200
	Die Open Stroke	mm	380
	Ejector Force	kN	121
	Ejector Stroke	mm	85
	Die Height(Min.-Max.)	mm	200-600
	Die Platen Size(HXV)	mm	755×840
	Space Between Tie Bars	mm	510×510
INJECTION UNIT	Shot Position	mm	0,-125
	Shot Strock	mm	400
	Casting Force(intensify)	kN	290
	Plunger Diameter	mm	50,60,70
	AI)Injection Weight	kg	1.35,1.95,2.65
	Casting Pressure	MPa	147,102,87
	Casting Area	cm²	149,215,252
	40MPa)Casting Area Max	cm²	550
	Chamber Flange Diameter	mm	110
	Chamber Flange Protrusion	mm	10
	Plunger Penetration	mm	145
OTHERS	Main Pump Driving Motor	kW	15
	Working Pressure	MPa	14
	Oil Tank Capacity	L	550
	Machine Dimensions	mm	5700×1500×2600
	Machine Weight	T	8

 
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To safety transporation , we released all nitrogen gas.